Miter Saw / October 27, 2018 / Evelin Nordin.
A fence can be attached to the back side of the 4 x 4. Use a 1 x 6 or 1 x 8 clear fir board for this purpose. As in the permanent table above the front of the fence must align perfectly with the miter saws metal fence. If a wider support surface is needed a second 4 x 4 can be mounted directly in front of the one with the fence attached to it. A Kreg Trak system with a flip-up stop can also be used on this portable miter saw table. Just make sure the wooden fence is ripped to the proper height to allow the flip-up stop to clear the table by 1/16". (Fence is 2 1/4" + above the top of the 4 x 4.) As for the support table I have used a plastic fold-up table from Costco. They come in various sizes to suit your particular need. Or you can make your own table out of 2 x 4s and 3/4" plywood. Design it so that the legs can fold up for transportation and storage.
Slide the guard up slightly. This will reveal the screw that holds the guard to the miter saw. Loosen that screw so that you can slide the blade guard further backward. Slide it back as far as it will go positioning it about 170-degrees behind its usual position. This gives you access to the saws locking pin and blade bolt. Depress the saws locking pin (in the very center of the blade) and spin the saw blade until it locks. If your saw does not have a locking pin wedge your scrap wood (ideally a piece of 2x4) in front of the blade to prevent it from moving. Next using an Allen wrench (or an open-ended wrench) remove the blade bolt. Though many saws have a reverse threaded blade bolt the thread pattern is not universal to all miter saws. Accordingly you should look for an indicator on the tool of which way to loosen the bolt or review your tools manual before going to town on it. Remove the flange and finally remove the blade.
Bosch also builds an exceptional miter saw; their 5412L dual bevel sliding miter saw is extremely powerful with large capacities and up-front controls. Although a bit heavier than some other models the 5412 12" capacity miter saw is an ergonomic wonderland with a specially designed multi-position main handle that allows craftsmen to comfortably lock into four different positions. The tool also has sliding extensions slide that come standard and make working with longer pieces of stock and lumber much more manageable if not wholly enticing. The miter also features high fences (a crowd pleaser every time) to accommodate workpieces like large crown molding. A good fence is a big benefit and this saw offers not only that but the confidence of a strong and durable tool.
How often will you use it? What will you need to cut? Where (shop garage job site) will you work with it? and etc. Having a plan and a budget before you begin looking seriously for your miter saw will help you make a better decision. Cutting Capacity: The most popular and most universal miter saws typically offer a 10-inch or 12-inch cutting capacity. Though you will find miter saws with capacities that are both larger and smaller than this I recommend most users stay within those parameters. Across the board a 12-inch sliding compound miter saw offers the greatest cutting capacity but it will also be a more expensive heavier tool. Choosing between a compound and a sliding compound miter saw then requires a few considerations.